Loading... Please wait...

Categories

Our Newsletter


Powermax105

Overview

With the maximum power and performance for air plasma in our line, the Powermax105 delivers superior cut capabilities on 1-1/4" (32 mm) thick metals.
It has the duty cycle and reliability for the most demanding cutting and gouging jobs. Seven Duramax torch styles provide greater versatility for hand cutting, portable automation, x-y table cutting, and robotic cutting and gouging. Smart Sense™ technology automatically adjusts the gas pressure according to cutting mode and torch lead length. It also detects electrode end-of-life, automatically turning off power to the torch to prevent potential damage to other parts or the workpiece.

  •   Severance cut of up to 50mm (2")!
  •   Cut 1 " thick stainless steel at up to 25 " per minute!!
  •   Cut 6mm (¼") mild steel at up to 240" per minute!!!

Applications

  •   Hand cutting
  •   Gouging
  •    Automated cutting
  •    X-Y Table
  •    Track systems
  •    Pipe systems
  •    Robotic systems

Download Powermax105 operation manual (.pdf)

 

Below are some of the most common system configurations which include a power supply, torch and work cable.
(click on part number for details)

Input voltages
Handheld systems
Standard
power supply
Power supply with CPC port
and selectable voltage ratio
75° torch
7.6 m (25' )
75° torch
15 m (50')
75° torch
7.6 m (25')
75° torch
15 m (50')
230 – 400 V CE2
400 V CE2

Click on image above to view demonstration video.

 
Operating data

 
Capacity
Thickness
Cut speed
 
Handheld cut
 
Recommended
1-1/4" (32 mm)
20 inches/min
(500 mm/min)
   
1-1/2" (38 mm)
10 inches/min
(250 mm/min)
 
Severance
2" (50 mm)
5 inches/min
(125 mm/min.)
 
Pierce
7/8" (22 mm) *
* Pierce rating for handheld use or with automatic torch height control.
 
 
Capacity
Metal removal rate
Groove profile
 
Gouging
21.7 lbs. (9.8 kg)
per hour
0.25" (6.4 mm) D
x 0.29" (7.4 mm) W

Maximum productivity

  • Fast cut speeds: three times faster than oxyfuel on 12 mm (½") mild steel.
  • Superior cut and gouge quality means less time spent on grinding and edge preparation.

Easy-to-use for cutting and gouging

  • Smart Sense™ technology automatically sets correct air pressure based on torch length and operating mode.
  • Handheld, straight machine and robotic torches for greater versatility and ease-of-use.
  • Wide voltage tolerance improves performance on motor generators and in low-line conditions.
  • Improved shield reduces dross buildup and enables smoother drag cutting for a better cut.

Built and tested to withstand the harshest conditions

  • Duramax™ torches are designed for high impact and heat-resistance.
  • SpringStart™ technology ensures consistent starting and a more reliable torch.
  • Low maintenance for maximum uptime – it keeps on going.
   

Relative cut performance on mild steel.

Relative cut performance on mild steel

Low operating cost

  • Long consumable life for lower cost and more uptime.
  • Exclusive electrode end-of-life detection protects the torch and workpiece from damage by automatically stopping power when the electrode is overused.
  • High power efficiency lowers energy consumption.
 

Specifications (CE models)

  Input Voltages   230 – 400 V, 3-PH, 50/60 Hz
400 V, 3-PH, 50/60 Hz
  Input Current @16.8 kW   230/400 V, 3-PH, 50/29 A
400 V, 3-PH, 28 A
  Output current   30 - 105 A
  Rated output voltage   160 VDC
  Duty cycle @ 40°C (104°F)   230-400 V   70% @ 105 A, 230 V, 3-PH
                      80% @ 105 A, 400 V, 3-PH
                    100% @ 94 A, 400 V, 3-PH
                    100% @ 88 A, 230 V, 3-PH
400 V            80% @ 105 A, 400 V, 3-PH
                     100% @ 94 A, 400 V, 3-PH
  Open circuit voltage (OCV)   (400 V) 292 VDC, CCC (380 V) 280 VDC
  Dimensions with handles   592 mm (23.3") D; 274 mm (10.8") W; 508 mm (20.0") H
  Weight with 7.6 m (25') torch   45 kg (100 lbs) (230 – 400V)
41 kg (91 lbs) (400 V)
  Gas Supply   Clean, dry, oil-free air or nitrogen
  Recommended gas inlet
flow rate / pressure
  Cutting:    217 l/min (460 scfh, 7.7 scfm)
@5.9 bar (85 psi)
Gouging:  227 l/min (480 scfh, 8.0 scfm)
@4.8 bar (70 psi)
  Input power cable length   3 m (10' )
  Power supply type   Inverter - IGBT

Engine-driven generator operation

Engine Drive
Rating (kW)
System Output
(amps)
Performance
(arc stretch)
30
105
Full
22.5
105
Limited
22.5
85
Full
15
85
Limited
15
65
Limited

Cut Chart

Material
Thickness
Current
Maximum cut speed*
inches
mm
amps
inches/min
mm/min
Mild Steel
10 GA
1/4
1/2
3/4
1
1-1/14
3
6
12
20
25
32
45
105
105
105
105
105
205
240
95
50
30
20
6150
6360
2580
1180
780
500
Stainless Steel
1/4
1/2
3/4
1
6
12
20
25
105
105
105
105
280
85
42
25
7500
2330
990
660
Aluminum
1/4
1/2
3/4
1
6
12
20
25
105
105
105
105
330
114
62
37
8330
3070
1470
970
* Maximum cut speeds are the results of Hypertherm’s laboratory testing.
For optimum cut performance, actual cutting speeds may vary based on different cutting applications.
Refer to the operator manual for more details. Download manual (.pdf)

Ordering information

Standard configurations

Input voltages
Handheld systems
Standard
power supply
Power supply with CPC port
and selectable voltage ratio
75° torch
7.6 m (25' )
75° torch
15 m (50')
75° torch
7.6 m (25')
75° torch
15 m (50')
230 – 400 V CE2
400 V CE2

2 For use in countries that require CE or GOST marks.

Value configurations ("Combo" packages)

Below are some additional packages that include a power supply with CPC and voltage divider, a work lead, a 75° hand torch, and either a 15° hand torch or a full-length machine torch at a value price.

Input voltages
75° and 15° hand torches
75° hand and 180° full-length machine torches
7.5 m (25')
15 m (50')
7.5 m (25')
230 - 400 V CE
400 V CE

Custom configurations

Select power supply, torch, torch consumable kit, work cable and other components.

Power supply options

Input voltages
Standard power supply
Power supply with CPC port and selectable voltage ratio
Power supply with CPC port, selectable voltage ratio and serial interface port (RS-485)
230 - 400 V CE
400 V CE

Starter consumble kit options

 
Handheld
Mechanized
Mechanized with
ohmic retaining cap
Kit

Component options

Cable length
Torches
Work cables
Control cables
Hand
Machine
Robotic

75°

15°

180°

Mini
180°

45°

90°

180°
Hand
clamp
C-style
clamp
Ring
terminal
Remote
pendant
CNC spade
plug3
CNC spade
plug4
4.5 m (15')
                     
7.6 m (25')
10.7 m (35')
                     
15.2 m (50')
     
22.8 m (75')
           

5For use with automation equinches/minent that requires divided arc voltage.
6For use when divided arc voltage is not required.

Powermax105 Duramax™ Torches


Torch Consumable Parts

Consumable
type
Torch
type
Amperage
Shield
Retaining cap
Nozzle
Electrode
Swirl ring
Drag-cutting
Hand
45
65
85
105
FineCut
Hand
45
Gouging
Hand
 

For a full list of set-up options, compatible consumables and replacement torch parts, click here.

Download Powermax105 operation manual (.pdf)

Greener cuts  logo Environmental stewardship is a core value of Hypertherm. Powermax products are engineered to meet and exceed global environmental regulations including the RoHS directive.
                                                                            
  US flag logo Engineered and assembled in the USA.
Power supplies have a 3-year warranty and torches have a 1-year warranty.
ISO 9001:2008
                                                                            

Powermax : 30, 45, 65, 85 and 105

Click on images to compare performance of other Hypertherm Powermax machines.